The briquette machine is also called the pulverized coal briquette machine, which can be used to compress pulverized coal, iron powder and other materials. It belongs to medium pressure equipment and is mainly formed by cold pressing. At present, cold-press forming on the market is further divided into binder forming and binder-free forming, with binder forming as the main form. The production output of briquette briquetting machine has always been a concern of many companies, but not all companies know the output of the products they purchased.
How to improve production output?
- Output calculation of coal briquetting machine
Generally speaking, there are three ways to calculate the output of briquette machine, namely: quantitative calculation of unit load, formula calculation, and product catalog calculation.
1-1. Quantitative calculation of unit load:
Quantitative calculation of the production capacity of briquette equipment according to the unit load is a method commonly used by designers to calculate the production capacity. The unit load quota is the empirical statistical data obtained by long-term production practice. Therefore, applying this method to calculate the production capacity of the equipment basically conforms to the actual production in most cases.
1-2. Formula calculation:
According to the formula to calculate the production capacity of briquette equipment, it can be divided into two types: theoretical formula calculation and empirical formula calculation. The formula is summed up based on actual experience, which includes many empirical coefficients related to the properties of raw materials, operating conditions, etc., so the empirical formula has great limitations in practical use.
1-3. Product catalog calculation:
It is simple and intuitive to calculate the production capacity of briquette equipment according to the product catalog. As long as the processing capacity is determined in the process of quantity and quality, the selected equipment model can be found from the mechanical product catalog (or manual), and the main performance parameters of the equipment can be determined. , Calculate the production capacity of the briquetting machine production line.
- How to improve the output of briquette briquetting machine
To increase the output under the condition that the briquette briquette machine and its related supporting equipment remain unchanged, it needs to be carried out from many aspects. Generally, it is carried out by: ensuring the trouble-free operation of the machinery and equipment, increasing the rotational speed of the rollers of the briquette briquetting machine, and ensuring the smoothness and high level of each link.
2-1. Ensure the trouble-free operation of machinery and equipment. This is the basic and important point. If there are problems with the ball press and other related equipment in production, it will not only increase the output, but also delay the work. Therefore, it is the most important thing to do inspection and maintenance before starting, and operate in accordance with the specifications.
2-2. Ensure the smoothness and high level of each link. The briquetting machine is like a production line with other equipment, so all links from beginning to end must be smooth, including the communication and coordination of operators, the supply and processing of materials, etc., which can improve productivity virtually.
2-3. Increase the speed of the rollers of the briquette briquetting machine. This measure is not very advocated by the editor. For the forming state of some materials, the pressure and speed of the roll are fixed. Increasing the speed can speed up the pressing. But this can be done without affecting the molding quality.
Five steps for Briquettes Press maintenance, a must-read guide for extending the life of the Briquette Machine
The briquetting machine is mainly used for pressing powdery materials that are difficult to form. It is mainly used for mine tailings treatment to suppress powdery materials that are difficult to form. Extending the service life of the briquette press is very important for enterprises. Next, DMSMAC will explain how to perform daily maintenance on the briquette press.
- To replace the gear oil, the gear box should be filled with oil twice per shift.
- The drive chain of the briquette equipment should be cleaned every month and lubricated every day.
- The gear oil of the reducer of the equipment should be replaced every three months.
- The faulty parts should be replaced in time to avoid damage to other parts during continued use.
- The rolling bearings are filled with oil every month, and should be thoroughly cleaned after half a year of use.
In order to ensure the normal operation of these machines and prolong the service life of the machine itself, regular maintenance of the briquettes press equipment is essential. The briquetting machine produced by DMSMAC is of reliable quality, multi-purpose machine and powerful pressure. It is suitable for large, medium and small enterprises to establish production lines with a certain production scale. It is suitable for various forming of industrial gas, boiler type, cold-pressed focus, ignition briquette, civil briquette, civil metallurgy, refractory, medicine and other materials.
